Introduction To Jig And Tool Design Pdf
| CLICK HERE FOR INDEX PAGE | ||||||
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| V. Ryan � 2001-2021 | ||||||
| BASIC EQUIPMENT | ||||||
| 1. The Fretsaw | ||||||
| 2. Machine Drills | ||||||
| 3. The Radial Arm Drill | ||||||
| 4. The Bench Drill | ||||||
| 5. The Bench Drill - Worksheet | ||||||
| PDF FILE - POSTER - DRILLING MACHINE | ||||||
| 6. The Hand Drill | ||||||
| 7. How to use a Hand Drill | ||||||
| 8. G Cramps | ||||||
| 9. Sash Clamps | ||||||
| 10. Sash Clamps - Questions / Worksheet | ||||||
| 11. Types of Plane | ||||||
| 12. Types of Plane - Questions / Worksheet | ||||||
| 13. How to use a Smoothing Plane and Jack Plane | ||||||
| 13a. How a Plane Blade is Sharpened | ||||||
| 14. The Woodworkers Try-Square | ||||||
| 15. The Marking Gauge | ||||||
| 16. The Engineers Try-Square | ||||||
| 17. The Sliding Bevel | ||||||
| 18. Back Saws | ||||||
| 19. The Coping Saw | ||||||
| 20. The Hacksaw | ||||||
| 21. How to use a Hacksaw | ||||||
| 22. The Junior Hacksaw | ||||||
| 23. How to use a Junior Hacksaw | ||||||
| 24. The Jewellers Piercing saw | ||||||
| 25. How to use a Centre Square | ||||||
| 26. How to use a Surface Gauge | ||||||
| 27. The Centre and Dot Punch | ||||||
| 28. General Chisels | ||||||
| 29. The Mortise Gauge | ||||||
| 30. The Mortise Chisel | ||||||
| 31. The Hot Glue Gun | ||||||
| 32. The Power Hacksaw | ||||||
| 33. Hand Files - 1 | ||||||
| 34. Hand Files - 2 | ||||||
| 35. Hand Files - 3 | ||||||
| 36. Needle Files | ||||||
| 37. Disk Sander - 1 | ||||||
| 38. Disk Sander - 2 | ||||||
| 39. Bending Tubes and Pipes | ||||||
| 40. Cold Working ( Plastic Deformation) of Metals | ||||||
| 41. The Hand Vice | ||||||
| 42. The Machine Vice | ||||||
| 43. The Engineers / Fitter Vice (Sometimes called the Mechanics Vice) | ||||||
| 44. How to use an Engineers Vice | ||||||
| 45. The Leg Vice (Solid Box Vice) | ||||||
| 46. Engineers Spring Dividers | ||||||
| 47. Engineers Calipers (Firm, Inside and Outside Calipers) | ||||||
| 48. Trammels for Engineering | ||||||
| 49. Toolmakers' Clamp | ||||||
| 50. Clamps - Vee Blocks | ||||||
| 51. Engineers Angle Plate | ||||||
| 52. Dial Indicators | ||||||
| 53. Folding Bars | ||||||
| 54. Manually Operated Sheet Metal Folding Machine | ||||||
| 55. Tinman's Snips | ||||||
| 56. Light Duty Bench Shears | ||||||
| 57. Engineers Spirit Levels | ||||||
| 58. Cold Chisels | ||||||
| 59. How to use a Flat Cold Chisel | ||||||
| HAMMERS | ||||||
| 1. Ball Pein, Cross Pein and Straight Pein | ||||||
| 2. The Pin Hammer and Claw Hammer | ||||||
| 3. Specialist Hammers - Repousse Hammer, Blocking Hammer and Planishing Hammer | ||||||
| 4. Specialist Hammers - Raising Hammer, Collet Hammer and Creasing Hammer | ||||||
| 5. Specialist Hammers - Nylon/Rubber Hammer, Copper Hammer, Smith's Hammer and Club Hammer | ||||||
| SCREW THREADS | ||||||
| 1. Cutting Internal Threads by Hand using Taps and a Wrench | ||||||
| 2. Cutting External Threads with a Stock and Die | ||||||
| 3. Using a Centre Lathe as an aid to Manually Cutting External Threads | ||||||
| REAMERS (MANUAL AND MACHINE) | ||||||
| 1. Reamers - an Introduction | ||||||
| 2. Using a Machine Reamer, Taper Reamers and Adjustable (Expandable) Reamers | ||||||
| FORGING - THE SKILLS OF THE BLACKSMITH | ||||||
| 1. The Anvil, Forging and Safety | ||||||
| 2. The Traditional Blacksmith's Hearth | ||||||
| 3. The Modern Ceramic Blacksmith's Chip Forge | ||||||
| 4. Tongs for Forging | ||||||
| 5. Metals for Forgework and Forging Temperatures | ||||||
| 6. Hammers for Forgework | ||||||
| 7. Simple Forging - 'Bending' of Metal | ||||||
| 8. Jumping Up - Upsetting | ||||||
| 9. Blacksmith's Setts | ||||||
| 10. Drawing Down to a Taper | ||||||
| 11. Forging a Flare and a Simple Scroll | ||||||
| 12. Punching and Drifting | ||||||
| 13. Fullering | ||||||
| 14. Swages and Swage Blocks | ||||||
| 15. Forging an Eye and Simple Curves | ||||||
| 16. Stages In The Forging An Eye Using A Jig / Former | ||||||
| 17. Creating a Twist | ||||||
| 18. Welding Through Forging | ||||||
| 19. The Blacksmith's Power Hammer | ||||||
| 20. Drop Forging - Open Die Forging | ||||||
| 21. Drop Forging - Closed Die Forging | ||||||
| PDF FILE - POSTER - INTRODUCTION TO FORGEWORK - PART ONE | ||||||
| PDF FILE - POSTER - INTRODUCTION TO FORGING - PART TWO | ||||||
| PDF FILE - POSTER - INTRODUCTION TO FORGEWORK - PART THREE | ||||||
| PDF FILE - POSTER - INTRODUCTION TO FORGEWORK - PART FOUR | ||||||
| MATERIALS | ||||||
| 1. An Introduction to Materials | ||||||
| 2. Natural Woods | ||||||
| 3. Manmade Boards | ||||||
| 4. Plastics | ||||||
| 5. Metals | ||||||
| 6. Galvanising Steel - 1 | ||||||
| 7. Galvanising Steel - 2 | ||||||
| 9. Smart Materials - Polymorph - Shaping by Hand | ||||||
| 10. Smart Materials - Polymorph - Using a Mould | ||||||
| 11. Smart Materials - Shape Memory Alloys - Page One | ||||||
| 12. Smart Materials - Shape memory Alloys - Page Two | ||||||
| 13. Tools, Materials and Equipment Word Exercise | ||||||
| WOOD TURNING | ||||||
| SHORT VIDEO - INTRODUCTION TO THE WOOD TURNING LATHE | ||||||
 | ||||||
| 1. Introduction to Wood Turning | ||||||
| 2. Wood Turning between Centres and using a Three Jaw Chuck | ||||||
| 3. Preparing a Length and Wood for Turning | ||||||
| 4. Wood Turning Tools - Gouges | ||||||
| 5. Woodworkers Lathe Tools - Chisels and Scrapers | ||||||
| 6. Lathe Ring Tools and Parting Tools | ||||||
| PDF FILE - CLICK HERE FOR PRINTABLE WORKSHEET ON TURNING TOOLS | ||||||
| 7. Marking Out Wood to be Turned on a Lathe between Centres | ||||||
| 8. Using a Card Template | ||||||
| 9. Boring/Drilling Long holes (Deep Boring) on the Lathe | ||||||
| 10. The Basics of Bowl Turning | ||||||
| 11. Preparing a Blank for Bowl Turning | ||||||
| 12. Turning a Blank on a Woodworking Lathe - 1 | ||||||
| 13. Finishing Turning a Bowl on a Lathe | ||||||
| 14. Applying a Finish to a Turned Bowl | ||||||
| 15. Turning a Bowl with a Matching Lid - Preparing the Blanks | ||||||
| 16 Turn a Bowl with a Matching Lid - Lathe Work | ||||||
| PDF FILE - CLASS DISPLAY - WOOD TURNING LATHE (POSTER 1) | ||||||
| PDF FILE - CLASS DISPLAY - WOOD TURNING LATHE (POSTER 2) | ||||||
| PDF FILE - CLASS DISPLAY - WOOD TURNING (POSTER 3) | ||||||
| PDF FILE - CLASS DISPLAY - WOOD TURNING (POSTER 4) | ||||||
| PDF FILE - CLASS DOSPLAY - WOOD TURNING (POSTER 5) | ||||||
| METAL SPINNING | ||||||
| 1. What is Manual Metal Spinning? | ||||||
| 2. Metal Spinning Tools | ||||||
| 3. The Metal Spinning Technique | ||||||
| 4. The Four Main Stages of Metal Spinning | ||||||
| 5. CNC Metal Spinning | ||||||
| MAINTENANCE AND SAFETY CHECKS OF MACHINES | ||||||
| 1. The Maintenance and Safety of Engineered Products | ||||||
| PDF FILE - POSTER - MAINTENANCE AND SAFETY OF MACHINES | ||||||
| 2. Boxed Learning Exercise - Maintenance and Safety of Machines | ||||||
| PLASTICS EQUIPMENT | ||||||
| 1. Injection Moulding | ||||||
| 2. Extrusion | ||||||
| 3. Blow Moulding | ||||||
| 4. Examination Question - Injection / Blow Moulding | ||||||
| 5. Moulding through Compression | ||||||
| 6. Vacuum Forming - Blister Packaging | ||||||
| 7. Examination Question (Part One) - Injection Moulding HIPS, HDPE, LDPE, PP, Acrylic (PMMA), ABS. | ||||||
| 8. Examination Question (Part Two) - Injection Moulding HIPS, HDPE, LDPE, PP, Acrylic (PMMA), ABS. | ||||||
| 9. Vacuum Forming (two pages) | ||||||
| 10. Vacuum Forming Examination Question - 1 | ||||||
| 11. Vacuum Forming Examination Question - 2 | ||||||
| 12. Using a Strip Heater | ||||||
| 13. Strip Heater Question | ||||||
| 14. Sequence Drawing - Use of the Strip Heater | ||||||
| 15. The Profile Cutter | ||||||
| WELDING WITH OXYACETYLENE | ||||||
| 1. Introduction to Oxyacetylene Welding | ||||||
| 2. Gas Welding and Safety | ||||||
| 3. Steel Welding Procedure - Flat Steel Plates | ||||||
| 4. Welding Steel Plates at Right Angles | ||||||
| 5. Brazing with Oxyacetylene | ||||||
| 6. Braze Welding (Bronze Welding) and Brazing using Oxyacetylene | ||||||
| OTHER POPULAR FORMS OF WELDING | ||||||
| 1. Electric Arc Welding | ||||||
| 2. Spot Welding | ||||||
| 3. MIG Welding (Metal Inert Gas) | ||||||
| 4. TIG Welding (Tungsten Inert Gas) | ||||||
| PDF FILE - Revision Cards - WELDING | ||||||
| PDF FILE - POSTER - WELDING | ||||||
| PLASMA CUTTING | ||||||
| 1. Introduction to Plasma Cutting | ||||||
| 2. Plasma Cutting - Basic Techniques | ||||||
| 3. Large Scale Commercial Plasma Cutting | ||||||
| HEAT TREATMENT | ||||||
| VIDEO - BRAZING AND THE BRAZING HEARTH | ||||||
 | ||||||
| The Carbon Content of Steel | ||||||
| 1. The Brazing Hearth | ||||||
| 2. Brazing a Joint | ||||||
| 3. The Brazing Hearth - Health and Safety | ||||||
| 4. Hardening and Tempering | ||||||
| 5. Case Hardening of Steel | ||||||
| 6. Annealing of Metals | ||||||
| 7. Commercial Heat Treatment of Steel - Critical Points - Normalising - Annealing | ||||||
| SINTERING OF METALS | ||||||
| 1. Laser Sintering of Metals - Direct Metal Laser Sintering (DMLS) | ||||||
| 2. Pressing and Sintering of Metals | ||||||
| 3. Revision Cards - Pressing and Sintering of Metals | ||||||
| SHORT VIDEO - ALUMINIUM CASTING PART ONE PREPARING THE COPE AND DRAG FOR CASTING | ||||||
 | ||||||
| 7. Foundry Work 1(Casting 1) | ||||||
| 8. Foundry Work 2 (Casting 2) | ||||||
| 9. Foundry Work 3 (Casting 3) | ||||||
| 10. Foundry Work 4 (Casting 4) | ||||||
| PDF FILE - CLICK HERE FOR PRINTABLE WORKSHEET ON THE CASTING PROCEDURE | ||||||
| PowerPoint Version - CLICK HERE FOR WORKSHEET ON THE CASTING PROCEDURE | ||||||
| SHORT VIDEO - ALUMINIUM CASTING PART TWO - THE FURNACE, SAFETY AND CASTING PROCEDURE | ||||||
 | ||||||
| 11. The Furnace | ||||||
| 12. Safety Clothing for Casting | ||||||
| PDF FILE - CLICK HERE FOR PRINTABLE WORKSHEET ON THE CYLINDRICAL FURNACE AND PROTECTIVE CLOTHING | ||||||
| PowerPoint Version - CLICK HERE FOR WORKSHEET ON THE CYLINDRICAL FURNACE AND PROTECTIVE CLOTHING | ||||||
| 13. The Casting Procedure (1) | ||||||
| 14. The Casting Procedure (2) | ||||||
| 15. The Casting Procedure (3) | ||||||
| PDF FILE - CLICK HERE FOR PRINTABLE WORKSHEET | ||||||
| PowerPoint - CLICK HERE FOR WORKSHEET | ||||||
| ALUMINIUM CASTING EXAMINATION QUESTION | ||||||
| SMALL SCALE ALUMINIUM CASTING | ||||||
| SHORT VIDEO - SMALL SCALE ALUMINIUM CASTING | ||||||
 | ||||||
| 1. PREPARING THE COPE (TOP CASTING BOX) | ||||||
| 2. PREPARING THE DRAG (BOTTOM CASTING BOX) | ||||||
| 3. HEATING THE POURING THE ALUMINIUM | ||||||
| PEWTER CASTING -1 | ||||||
| 1. Pewter Casting -1 | ||||||
| 2. Pewter Casting - 2 | ||||||
| 3. Pewter Casting - Safety | ||||||
| 4. Pewter Casting - Question Sheet-1 | ||||||
| 5. Pewter Casting - Question Sheet - 2 | ||||||
| PEWTER CASTING -2 | ||||||
| 6. Pewter, Small Scale Casting Project - Part 1 | ||||||
| 7. Pewter, Small Scale Casting Project - Part - 2 | ||||||
| 8. Pewter, Small Scale Casting Project - Part - 3 | ||||||
| 9. Pewter, Small Scale Casting Project - 4 | ||||||
| 10. Pewter, Small Scale Casting Project - 5 | ||||||
| PDF FILE - Small Scale Casting - Pewter - Sequence Drawing Worksheet | ||||||
| PowerPoint Version - Small Scale Casting - Pewter - Sequence Drawing Worksheet | ||||||
| 11. MDF Moulds and Pewter Casting - Small Scale Casting - 1 | ||||||
| 12. MDF Moulds and Pewter Casting - Small Scale - 2 | ||||||
| 13. MDF Mould Design and Worksheet | ||||||
| LOST WAX / INVESTMENT CASTING | ||||||
| 1. Lost Wax Investment Casting - Preparing the Investment Mixture | ||||||
| 2. Preparing the Flask and Casting | ||||||
| 3. Using Silicone Rubber for Lost Wax Casting | ||||||
| Materials, Processes and Products - Starter Exercise | ||||||
| ENGINEERING | ||||||
| 1. The Shaping Machine. | ||||||
| 2. The Polishing (Buffing) Machine | ||||||
| 3. The Polishing (Buffing) Machine - Health and Safety | ||||||
| 4. The Vertical Miller (1) | ||||||
| 5. The Vertical Miller (2) - Making Adjustments | ||||||
| 6. The Vertical Miller (3) - More Information | ||||||
| 7. The Vertical Miller - Health and Safety | ||||||
| PDF FILE - CLICK HERE FOR VERTICAL MILLER PRINTABLE WORKSHEET | ||||||
| 8. The Horizontal Milling Machine | ||||||
| 9. The Horizontal Milling Machine - Cutters and Up-Milling | ||||||
| PDF FILE - CLICK HERE FOR PRINTABLE HORIZONTAL MILLING MACHINE WORKSHEET | ||||||
| SHORT VIDEO - INTRODUCTION TO THE CENTRE LATHE | ||||||
 | ||||||
| 10. The Centre Lathe | ||||||
| 11. The Centre Lathe - 'Facing Off' and Short Taper Turning | ||||||
| 12. Turning a Long Taper | ||||||
| 13. Using the Centre Lathe to Drill | ||||||
| 14. Using the Automatic Traverse to Turn a Length of Steel | ||||||
| 15. How to Centre a Lathe Tool - Types of Tool | ||||||
| 16. How to use a Knurling Tool | ||||||
| 17. The Centre Lathe - Health and Safety | ||||||
| PDF FILE - CLASSROOM DISPLAY - POSTER 1 - CENTRE LATHE - THE LATHE | ||||||
| PDF FILE - CLASSROOM DISPLAY - POSTER 2 - CENTRE LATHE - 3 AND 4 JAW CHUCKS | ||||||
| PDF FILE - CLASSROOM DISPLAY - CENTRE LATHE - TAPER TURNING | ||||||
| PDF FILE - CLASSROOM DISPLAY - CENTRE LATHE - DRILLING | ||||||
| PDF FILE - CLASSROOM DISPLAY - CENTRE LATHE - LATHE TOOLS | ||||||
| CNC CENTRES | ||||||
| 1. Introduction to the CNC Turning Centre | ||||||
| 2. Vertical Axis CNC Centres | ||||||
| 3. Turret Tooling, Gang Tooling and Live Tooling | ||||||
| FINISHES APPLIED TO METALS / WOODS AND PLASTICS | ||||||
| 1. Machined Finishes on Metals, Including the Centre Lathe, Milling Machines and the Surface Grinder | ||||||
| 2. Finishes to Woods, Metals and Plastics | ||||||
| PRECISE MEASURING | ||||||
| VIDEO - THE VERNIER CALIPER | ||||||
 | ||||||
| 1. The Digital Vernier Caliper - 1 | ||||||
| 2. The Digital Vernier Caliper - 2 | ||||||
| 3. The Vernier Caliper - Manual Version | ||||||
| PDF FILE - CLICK HERE FOR A WORKSHEET ON THE VERNIER CALIPER | ||||||
| VIDEO - THE MICROMETER | ||||||
 | ||||||
| 4.The Micrometer | ||||||
| 5. The Depth Gauge Micrometer | ||||||
| PDF FILE - CLICK HERE FOR PRINTABLE MICROMETER WORKSHEET | ||||||
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Introduction To Jig And Tool Design Pdf
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